Refresh of UK Manufacturing Facility
Refresh of UK Manufacturing Facility
Client Goal
Our client is a pioneer of architectural solutions and continues to advance modern design with resilient, distinctive buildings that promote well-being. With multiple locations across North America and Europe, they deliver global technical expertise, champion sustainable construction methods and building legacies for future generations.
Inergy Group were appointed as the preferred partner for this pivotal refresh of the primary UK manufacturing facility which involved two primary areas utilised for factory-production; the pre-treatment area and the paint plant.
The Design Solution
Following an initial site survey, it was identified that the problem was centred around lack of temperature control and a lack of ventilation in the paint lab area leading to reduced air quality. Detailed measurements of the areas and calculations were completed to fully scope the options and determine the best solution.
For the pre-treatment area; the design solution here centred around a ventilation solution to remove air-borne contaminants and improve the air quality. A new extract systems with strategically positioned extract fans would deliver maximum extraction and effectiveness.
For the paint plant area; a ventilation and cooling system was designed to deliver a comfortable working environment all-year-round. Evaporative cooling was the preferred method to deliver this, designed with 4 evaporative cooling units, bespoke ductwork and a new extract system
New control systems would be installed for each area to actively monitor the temperature and humidity levels and to allow the system to operate to its most optimum performance.
The design team presented the above together with a detailed proposal including full technical drawings to demonstrate the work required. A costed quote was included to make sure budget considerations were met.
Health & Safety Considerations
Our IOSH accredited engineers provided the client with project-specific method statements & risk assessments which were clear and easy to follow. A QA sign-off procedure was implemented by Inergy Group together with the health & safety manager ensuring complete transparency over the document control and ultimately everyone signed up to a safe installation.
During the course of the project, Inergy Group ensured that a high level of health and safety was maintained, protecting the integrity of the building and supporting the client to continue their normal operations throughout the installation.
Project Management & Installation
Inergy Group were equipped to manage the project from start to finish, including design, build, installation and operation. Our dedicated team carried out numerous activities to ensure suitability on-site, including comprehensive structural and health and safety surveys and presented long-term project designs that would maximise value.
During the installation process the Inergy Group Project manager worked closely with the client regarding the project programme so there was no detrimental effect on production. In addition access for one Evaporative Cooler in particular needed to be investigated and a plan for safe access made and delivered.
Client Feedback
The client was extremely happy with the project, from delivery of the initial programme to site safety and ultimately how the system operates. The client undertook independent air quality testing before and after the implementation with the post-install result delivering a 100% improvement.
